Ice Factory, Ballard Estate | Malik Architecture

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Ice Factory, Ballard Estate | Malik Architecture

Information

  • Completion year: 2022
  • Gross Built up Area: 10,870 Sq Ft (1000 sqm)
  • Project Location: Mumbai
  • Country: India
  • Design Team: Kamal Malik, Arjun Malik, Sundeep Sarangi, Makarand Sathaye, Dhruvil Gandhi, Jignesh Vadhia, Hitesh Gwalani, Raunak Dubey
  • Clients: Lotus Ice Factory LLP - Ar. Kamal Malik / Arjun Malik, Mr. Amardeep Singh, Mr. Abhijeet Mehta
  • Structural Consultants: Global Engg. Services / M/s. U. D. Chande
  • Contractors: Structure And Civil: Insteel Engg. P. Ltd. / Aarkfab Engg. Pvt. Ltd., Icon Construction / Palissandro Venato, Glazing: Mascon Const. & Interior, Cladding / Roofing Works: TRG International, HVAC / Plumbing And Firefighting / Electrical: ACME MEP Services Pvt. Ltd., Interiors & Carpentry: Mohit Interiors
  • Photo Credits: Bharath Ramrutham
  • Others: Project Coordination: Madiha Qureshi, Plumbing / HVAC / Electrical: Global Engg. Services / EMPH Engg. Design Services, Lighting: Studio Trace
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Excerpt: ‘Ice Factory, Ballard Estate’ by Malik Architecture is an adaptive reuse project of a 140-year-old factory that merges art, exhibition, events, gathering, and food. The suturing of the building aims to strengthen the relationship between ‘Found’ and ‘Made’, exploring the liminal space between speculation and reality. IF.BE is a seed for urban regeneration in a commercial heritage precinct, promoting holistic, sustainable development.

Project Description

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

[Text as submitted by architect] The 140-year-old Ambico Ice Factory is located in Ballard estate, the heart of Mumbai’s heritage precinct. The architects have re-imagined the space as IF.BE (Ice Factory Ballard Estate), an organism that merges art/ exhibition/ events/ performance/ gathering/ food and design. Essentially it is a space for encounter, organised within beautiful but ageing structures surrounding a large Banyan tree.

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

Time, arbitrary additions, asymmetric structural and infrastructural loading had caused a level of damage and decay that was revealed through a patient and assiduous examination of walls, foundations, roofs, etc. The drawing archives revealed a continuous courtyard connecting Calicut and Cochin Street, which was now cluttered with ad-hoc structures and metal roofs.

Ice Factory, Ballard Estate | Malik Architecture
Ground Floor Plan and First Floor Plan © Malik Architecture
Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

Within this courtyard, an old banyan tree sits alongside the chimney of the factory. The coherence of the load bearing, wooden- trussed, north- lit interior spaces have been somewhat vitiated by successive divisions and alterations. The roots of the tree, growing within the premises, had been choked under rubble and concrete. This tree provided the spark of inspiration that birthed the project – the shift from the Ambico Ice Factory to IF.BE.

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham
Ice Factory, Ballard Estate | Malik Architecture
Section © Malik Architecture
Ice Factory, Ballard Estate | Malik Architecture
© Malik Architecture

The recovery of the courtyard, restoring safety and clarity to the existing structure, revealing the organisational and physical anatomy, allowing the Banyan tree to breathe and finding a way to shelter the new/additional spaces through a dialogue with the original structures was critical. There is no need to search for a new language, the triggers lie within the existing architecture. 

Ice Factory, Ballard Estate | Malik Architecture
© Malik Architecture
Ice Factory, Ballard Estate | Malik Architecture
© Malik Architecture

For four months, the factory’s decades-old plaster walls were gently scraped before the first semblance of brickwork could emerge. The building’s vintage Burma teak woodwork, lost to time, was slowly uncovered. The main Ice Factory, sub-station, cold storage and the ice-cubing area required intensive examination and surgical intervention through retrofits to stabilise crumbling, warped and leaking walls, sagging roofs and trusses (some of which had detached from their bearings). 

Ice Factory, Ballard Estate | Malik Architecture
Exploded Axonometric © Malik Architecture
Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

The existing North-light truss roofs are extended over the Cathedral but this undergoes two mutations to rotate 90-degrees to form the East-light roofs, while simultaneously dipping sharply towards the existing stone boundary wall to preserve light and ventilation for the neighbouring structure. The pitched lantern roof of the sub-station extends over the courtyard and impacts the large glass walls of the newly formed ‘Cathedral’ Space. 

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

Industrial artefacts found on site were creatively repurposed to evoke the factory’s history – giant cooling coils used to manufacture ice have been embedded in the glass floor towards the entrance, giving the space a museum-like quality. The original gantry, used to move slabs of ice, continues to be housed in the Ice Factory and be mobilised as part of art installations as well as used to innovatively partition the room.

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham
Ice Factory, Ballard Estate | Malik Architecture
Section © Malik Architecture
Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

The suturing is imagined to heighten the fragile, almost tenuous relationship between the  ‘Found’ and the ‘Made’. It manifests the true nature of IF.BE as an exploration of the liminal space between speculation (IF) and reality (BE). IF.BE is a “seed” for urban regeneration in a largely commercial heritage precinct. The current attitude towards development in this precinct favours demolition of industrial spaces that do not fall within the Grade-I heritage umbrella. IF.BE is meant to be an example of holistic and sustainable development, to serve as a reference for the present and future. 

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham
Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

It becomes an exercise in micro-urbanism, adaptive reuse and a space for discourse in the public realm. Its message is material and notional. It serves as an example of sustainability through preservation. The suturing of spaces with different quantities of light / dimension / volume / material around the Banyan tree forces one to engage with the space in unconventional ways unlike the “all white” gallery spaces or “black box” performance venues. Users and curators are encouraged to formulate their own conversations with the space and its evolving program.

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

A significant aspect of this project is that it has been imagined, mobilised, designed, built and funded (along with two equal partners) by Malik Architecture as a multi-pronged response to the rapid erosion of public space and institutions, as well as an unhealthy attitude towards our built history. In a way, it is an act of resistance towards the lack of physical space for open, healthy, democratic discourse and a hope that other like-minded individuals embark on a similar journey.

Ice Factory, Ballard Estate | Malik Architecture
© Bharath Ramrutham

The team at Malik Architecture has sensitively both “unmade” and “remade” the Ice Factory, spending hundreds of manhours onsite, over three years. Treating the factory as an archaeological site, the team dug deep, unsure of what they’d find. Eventually, a palimpsest of small material fragments and measurements were pieced together to understand the Ice Factory’s spatial vocabulary.

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